SE-DCA-110 Pulsed DC Antistatic Bar with Compressed Air — 11 kV

Long-range static elimination up to 1000 mm — compressed air-assisted ionisation, 24 V DC, no HV transformer

Product Description

The FÖGE SE-DCA-110 is a high-power 11 kV pulsed DC antistatic bar engineered for applications where standard ionising bars cannot reach — delivering effective static elimination at distances up to 1000 mm through integrated compressed air assistance. By directing ionised air from the bar's nozzles directly at the target surface, the SE-DCA-110 extends its ionisation reach far beyond what a passive bar can achieve, making it the right choice for film and plastic winding systems, inside injection mould cavities, automated conveyor lines, robotic handling systems and any installation where the bar must be positioned well away from the material surface. Unlike traditional HV ionising systems, the SE-DCA-110 operates at 24 V DC — the ionisation voltage of 11 kV is generated internally, eliminating the need for an external high-voltage transformer or high-voltage cabling. The only external connections required are a 24 V DC power supply (SE-PSU-24-C-M8, sold separately) and a standard compressed air line (⌀ 8 mm hose, minimum 2 bar, dry filtered). The bar is available in two variants — the -S with a straight air fitting and the -L with an L-type (90°) fitting — and can be ordered in any length from 300 mm to 2000 mm to suit the width of the target zone.

Industries

Plastics & Film (winding, extrusion, thermoforming)
Injection Moulding
Printing, Converting & Slitting
Packaging (bottles, trays, rigid containers)
Automotive (large plastic panels, interior components)
Electronics & White Goods Assembly
Robotics & Industrial Automation
11 kV pulsed DC ionisation — high-power output for demanding long-range static elimination applications
Ionisation range up to 1000 mm — compressed air carries ions from the bar to the target surface at distances far beyond passive bars
24 V DC operation — ionisation voltage generated internally; no external HV transformer or HV cabling required
Two air fitting variants: -S (straight ⌀ 8 mm) and -L (L-type / 90° ⌀ 8 mm) — select to suit installation geometry
Orderable in any length from 300 mm to 2000 mm
Shockless design — tungsten emitter pins, safe for operators
Balanced pulsed DC — alternating positive and negative ion output for fast, complete static neutralisation
Integrated LED status indicator — operational and fault status at a glance
M8, 4-pin connector — robust industrial connection; cable ordered separately
Compressed air connection: ⌀ 8 mm hose, minimum 2 bar, dry filtered
Industrial-grade, impact-resistant housing — built for demanding continuous-duty production environments
EMC and Low Voltage Directive compliant: 2014/30/EU · 2014/35/EU

Product Description

The FÖGE SE-DCA-110 is a high-power 11 kV pulsed DC antistatic bar engineered for applications where standard ionising bars cannot reach — delivering effective static elimination at distances up to 1000 mm through integrated compressed air assistance. By directing ionised air from the bar's nozzles directly at the target surface, the SE-DCA-110 extends its ionisation reach far beyond what a passive bar can achieve, making it the right choice for film and plastic winding systems, inside injection mould cavities, automated conveyor lines, robotic handling systems and any installation where the bar must be positioned well away from the material surface. Unlike traditional HV ionising systems, the SE-DCA-110 operates at 24 V DC — the ionisation voltage of 11 kV is generated internally, eliminating the need for an external high-voltage transformer or high-voltage cabling. The only external connections required are a 24 V DC power supply (SE-PSU-24-C-M8, sold separately) and a standard compressed air line (⌀ 8 mm hose, minimum 2 bar, dry filtered). The bar is available in two variants — the -S with a straight air fitting and the -L with an L-type (90°) fitting — and can be ordered in any length from 300 mm to 2000 mm to suit the width of the target zone.

Industries

Plastics & Film (winding, extrusion, thermoforming)
Injection Moulding
Printing, Converting & Slitting
Packaging (bottles, trays, rigid containers)
Automotive (large plastic panels, interior components)
Electronics & White Goods Assembly
Robotics & Industrial Automation
11 kV pulsed DC ionisation — high-power output for demanding long-range static elimination applications
Ionisation range up to 1000 mm — compressed air carries ions from the bar to the target surface at distances far beyond passive bars
24 V DC operation — ionisation voltage generated internally; no external HV transformer or HV cabling required
Two air fitting variants: -S (straight ⌀ 8 mm) and -L (L-type / 90° ⌀ 8 mm) — select to suit installation geometry
Orderable in any length from 300 mm to 2000 mm
Shockless design — tungsten emitter pins, safe for operators
Balanced pulsed DC — alternating positive and negative ion output for fast, complete static neutralisation
Integrated LED status indicator — operational and fault status at a glance
M8, 4-pin connector — robust industrial connection; cable ordered separately
Compressed air connection: ⌀ 8 mm hose, minimum 2 bar, dry filtered
Industrial-grade, impact-resistant housing — built for demanding continuous-duty production environments
EMC and Low Voltage Directive compliant: 2014/30/EU · 2014/35/EU

How It Works

The SE-DCA-110 connects to a 24 V DC power supply (SE-PSU-24-C-M8) and a compressed air line. Internally, the bar's pulsed DC circuit generates 11 kV, which is applied to the tungsten emitter pins. The elevated voltage ionises the air immediately surrounding each pin, producing a dense, balanced cloud of positive and negative ions. Simultaneously, dry filtered compressed air is fed into the bar's integrated air channel and expelled through nozzles along the bar's length — directed at the target surface. This compressed airflow picks up the ions generated at the pins and carries them at high velocity across the working distance to the target, allowing effective static neutralisation at distances up to 1000 mm. The pulsed DC circuit alternates polarity continuously, ensuring the ion output remains balanced — preventing any net charge buildup on the target surface. The shockless design limits emitter pin current to a safe level for operators at all times.

Advantages & Benefits

01

Reaches where standard bars cannot

At up to 1000 mm ionisation range, the SE-DCA-110 neutralises static on materials and surfaces that are physically inaccessible to standard passive ionising bars — such as inside mould cavities, on fast-moving webs at large air gaps, or on conveyor lines where close mounting is impossible.

02

11 kV — the most powerful pulsed DC bar in the range

The 11 kV output delivers intense ion generation — ensuring fast, complete neutralisation even on heavily charged materials at the maximum working distance.

03

No HV transformer — simpler, safer installation

All 11 kV is generated inside the bar from a 24 V DC supply. No high-voltage cable runs, no dedicated transformer enclosure, no HV safety zones around cabling — significantly reducing installation complexity and cost.

04

Flexible length selection

Order in any length from 300 mm to 2000 mm — the bar spans exactly the width of the material or zone to be treated, with no unnecessary overhang or uncovered gaps.

05

Two fitting options for any machine geometry

The straight (-S) and L-type (-L) air fitting variants cover all installation geometries. Where a straight hose connection is blocked by the machine structure, the 90° fitting solves the problem without adapters or bends.

06

Fast, reliable static elimination at line speed

At 1000 mm range and 11 kV output, the SE-DCA-110 keeps pace with high-speed film, converting and injection moulding cycles — neutralising charge build-up as fast as it forms.

SE-DCA-110_Product

Key Features

11 kV pulsed DC ionisation — high-power output for demanding long-range static elimination applications
Ionisation range up to 1000 mm — compressed air carries ions from the bar to the target surface at distances far beyond passive bars
24 V DC operation — ionisation voltage generated internally; no external HV transformer or HV cabling required
Two air fitting variants: -S (straight ⌀ 8 mm) and -L (L-type / 90° ⌀ 8 mm) — select to suit installation geometry
Orderable in any length from 300 mm to 2000 mm
Shockless design — tungsten emitter pins, safe for operators
Balanced pulsed DC — alternating positive and negative ion output for fast, complete static neutralisation
Integrated LED status indicator — operational and fault status at a glance
M8, 4-pin connector — robust industrial connection; cable ordered separately
Compressed air connection: ⌀ 8 mm hose, minimum 2 bar, dry filtered
Industrial-grade, impact-resistant housing — built for demanding continuous-duty production environments
EMC and Low Voltage Directive compliant: 2014/30/EU · 2014/35/EU

Which Variant to Choose — S or L Fitting

The SE-DCA-110 is available in two variants, differing only in the air connection fitting. All other specifications are identical. Select based on your installation geometry:
Comparison SE-DCA-110-xxxx-S SE-DCA-110-xxxx-L
Air Fitting Straight — ⌀ 8 mm hose L-type (90°) — ⌀ 8 mm hose
Best For Standard installations in which the hose can be
routed straight away from the rod
Space-constrained installations where the machine structure blocks a straight
hose connection path—the 90° connector routes the hose
at a right angle without an adapter
Fitting Location End of bar — hose exits parallel to bar axis End of bar — hose exits at 90° to bar axis
All Other Specs Identical Identical

Applications

Applications Where it helps
Film & Plastic Winding / Unwinding Neutralize static electricity on plastic films, PE, PP, and PET webs during winding and unwinding
— in cases of large air gaps where passive rods are insufficient.
Inside Injection Moulds Position the rod on or inside the cavity to neutralize static charges on freshly molded plastic parts immediately
after injection molding.
Conveyor Systems — Bottles, Trays, Parts Eliminate static electricity from bottles, trays, containers, and injection-molded parts on conveyor systems
— even when the machine’s geometry results in a large distance from the product.
Digital Printing, Converting & Slitting Lines Check for static buildup on substrates at high line speeds
— when there is a large air gap between the bar and the material.
Robotic & Automated Handling Systems Mounted on robotic arms or fixed frames in automated handling cells
— Long-range ionization of parts in varying positions.
Operator Tables — White Goods & Electronics Wide-area, long-range ionization across assembly workstations—
—covers the full width of large panels and enclosures from a single overhead position.
Material Collection Bins Neutralise static inside bins and hoppers where materials accumulate charge
— preventing clumping, sticking and electrostatic adhesion to bin walls.

Would you like to test SE-DCA in your production line?

Ionization range up to 1000 mm measured under standard conditions (20 °C, 50% RH) with clean, dry compressed air at nominal pressures. The effective range may vary depending on ambient humidity, temperature, air pressure, and line speed.

Technical Specifications

Product code Color Dimensions (mm) Power Consumption Wavelength Datasheet
VL-BAL-25-400-R-24-C30
Red
25 x 400
621nm
Download
VL-BAL-25-400-W-24-C30
White
25 x 400
6500K
Download
VL-BAL-25-400-G-24-C30
Green
25 x 400
528nm
Download
VL-BAL-25-400-B-24-C30
Blue
25 x 400
470nm
Download
VL-BAL-25-400-I-24-C30
Infrared
25 x 400
940nm
Download
VL-BAL-25-500-R-24-C30
Red
25 x 400
621nm
Download

Parameter

Specification

  1. Power adapter (sold separately)
    SE-PSU-24-C-M8 (220 V AC auf 24 V DC)
  2. Ionisation type
    SE-PSU-24-C-M8 (220 V AC auf 24 V DC)
  3. Ionization output voltage
    11 kV pulsed direct current
  4. Operating Voltage
    24 V DC (21 – 28 V) · 0,5 A max.
  5. Ionisation Range
    Up to 1000 mm *
  6. Ordering Length
    300 – 2000 mm (special lengths on request)
  7. Air pressure
    At least 2 bar · dry, filtered
  8. Air consumption
    205 l/min per 1000 mm length at 6 bar (scale proportionally to length)
  9. Emitter-Pin-Material
    Tungsten – extremely long service life
  10. Polarity
    AC pulse current – ​​balanced ion yield
  11. Connector
    M8, 4-pin (order cable separately)
  12. Status Indicator
    Integrated LED – Operating status
  13. Operating temperature
    0 – 50 °C
  14. Maximum humidity
    70 % rH
  15. Housing
    Industrial quality, impact resistant
  16. EMC compliance
    2014/30/EU – EMC Directive
  17. Electrical safety
    2014/35/EU – Low Voltage Directive
* Ionisation range up to 1000 mm measured under standard conditions (20 °C, 50 % rH) with clean dry compressed air at rated pressure. Effective range may vary with ambient humidity, temperature, air pressure and line speed.

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Complete System — What You Need

Components Description
SE-DCA-110 bar (select variant + length) Ionization rod — specify: variant (-S or -L) + length in mm (300–2000 mm).
Example: SE-DCA-110-0600-S = 600 mm, straight connection
SE-PSU-24-C-M8 power supply 220 V AC to 24 V DC power supply — required to power the bar · sold separately · M8 connector version
M8 4-pin cable Industrial M8 connection cable — length to suit installation distance from power supply · sold separately
Compressed air supply Dry, filtered compressed air · ⌀ 8 mm hose · minimum 2 bar at the bar connection · customer-supplied
Mounting brackets (optional) Standard and custom brackets — contact FÖGE for options
Maintenance kit (optional) FÖGE Antistatic Maintenance Kit — cleaning tools and spare tungsten emitter pins

Frequently Asked Questions

No. The bar operates from a standard 24 V DC supply (SE-PSU-24-C-M8, sold separately). The 11 kV ionisation voltage is generated internally within the bar — there is no need for an external HV transformer, HV cabling or HV safety zones around the installation.
The primary function of the compressed air is to extend the ionisation range. The air picks up the ions generated at the emitter pins and carries them at velocity across the working distance to the target surface — enabling effective static neutralisation at up to 1000 mm. Static elimination at long range is the design objective; the airflow is the means to achieve that reach, not a dust-removal system.
The only difference is the air connection fitting: -S has a straight ⌀ 8 mm hose fitting; -L has an L-type (90°) ⌀ 8 mm fitting. All electrical and ionisation specifications are identical. Choose -L when machine geometry prevents a straight hose connection at the bar.
The bar should span at least the full width of the material or zone to be neutralised. The SE-DCA-110 is orderable in any length from 300 mm to 2000 mm. Contact FÖGE with your required length and specify the variant (-S or -L) when ordering.
The bar requires dry, filtered compressed air connected via a ⌀ 8 mm hose at a minimum of 2 bar. Air consumption is approximately 205 lt/min per 1000 mm of bar length at 6 bar — scale proportionally for other lengths. Ensure the air supply is free of moisture and oil contamination.
Yes. The compact 24 V DC design, lightweight construction and absence of external HV components make the SE-DCA-110 well suited for mounting on robotic arms and end effectors. The M8 cable and ⌀ 8 mm air hose are both standard robotics-compatible connections. Contact FÖGE for guidance on bracket options for robotic integration.

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